Every industrial setup has a certain level of storage. It can be a fully dedicated warehouse, distribution centre, or part of a manufacturing facility with raw material and finished goods near the production lines. Managing the stored items at large scale requires dependable racks. As there are unlimited kinds of items of various shapes, sizes, and materials, there are numerous ways an industrial rack is designed and customized for each factory or warehouse.
From light to heavy-duty storage, these requirements are fulfilled by the industrial rack manufacturers in India. The right design of racks is important for the proper functioning of your storage system. This guide will help you figure out the differences between an unreliable supplier and a trusted one.
Define Your Storage Requirements
Don’t make the mistake of buying the standard racks, as you will be forced to work your operations around them. Here’s how you define your requirements:
Type of Goods to Be Stored
The nature of your inventory will determine the type of racking system. Palletized goods, loose cartons, long materials, and heavy machinery, everything has unique demands.
Load Capacity and Dimensions
Estimate the load calculations of the items. Do not overload the rack, and do not add excess racks to waste available space.
Space Availability
To have a customized rack, calculate ceiling height, floor conditions, aisle width, and movement flow. The manufacturer will make the racks accordingly rather than delivering general solutions.
Types of Industrial Racking Systems
Over the years, engineers have come up with industrial storage rack systems that meet the specific needs of the various storage operations. These are:
- Pallet Racks: One of the most common rack systems for bulk storage. It allows quick retrieval and is compatible with forklifts. Its common variants are drive-in or push-back racks.
- Cantilever Rack: Used for storing long, bulky or irregularly shaped items like pipes, steel bars, wooden planks, and sheets. Commonly used in the manufacturing and storage of building materials.
- Long Spanning Rack: It is used to store medium to heavy-duty units. Their shelves are wide and it allows for easy adjustment of heavy items.
- Mezzanine Floors: Used where floor are is not enough to carry the items, so an additional floor is added within the same space. Here, the floor supports the storage operations.
- Multi Tier Racks: These are designed to make full use of vertical space by creating multiple levels of storage connected through walkways and staircases.
Some Other Types
- Boltless Racks
- Pigeon Hole Racks
- Slotted Angle Racks
- Stair Racks
Factors To Evaluate Industrial Rack Manufacturer
To differentiate between the ordinary and capable industrial rack manufacturers in India, consider these factors:
- They should be able to manufacture the required racks along with designing the accurate system needed for your business.
- Avoid over-engineered systems that require special handling unless truly needed. Their customization should solve specific problems.
- Proper designing of the chosen material, surface treatment and load distribution should all be up to the mark.
- Floor anchoring or even alignment during installations.
- Expect continuity of support by checking whether they provide modification or repair services.
Conclusion
By following the above tips and understanding the basics, you can choose the best industrial rack manufacturers in India. Ask the relevant questions, like how they approach layout planning for different industries, how they ensure consistency during installation, whether their system is adaptable to changes, etc.
At Spangle Steel Products, we manufacture and design customized racks specific to our clients’ warehousing and logistics needs.
